The Automatic Metallographic Specimen Mounting Press is a sophisticated device designed for embedding small or irregularly shaped samples in a stable medium to facilitate their handling during subsequent preparation processes such as grinding and polishing. This metallographic mounting press uses thermosetting or thermoplastic materials to encapsulate the specimen, ensuring its edges and surface defects are protected during the mounting process. The press adheres to ASTM metallographic equipment standards, ISO specimen mounting standards, and DIN mounting standards, ensuring compliance with international quality benchmarks. The hot mounting press enhances efficiency by precisely controlling the mounting parameters, including heating temperature, pressure, and cooling rate. This automatic sample mounting system ensures consistent and repeatable results, making it an essential tool in metallographic laboratories for preparing specimens for microscopic examination.
Applications
The Automatic Metallographic Specimen Mounting Press is widely used in various applications to streamline the sample preparation process in metallographic analysis. Its primary application is in preparing metallographic specimens for microscopic examination, which involves embedding samples in a thermoplastic resin mounting to stabilize them. This is particularly useful for handling irregularly shaped or small samples that are difficult to manage. Additionally, the metallographic sample holder secures specimens during the mounting process, while the compression mounting press protects the edges and surface defects of samples, ensuring the specimen’s integrity during grinding, polishing, and subsequent analysis. Equipped with automated metallography tools, this high-precision equipment is commonly used in materials science, quality control, and failure analysis across aerospace, automotive, and manufacturing industries, where metallographic hot compression and precise examination are crucial.
The integration of this specimen preparation equipment into metallographic laboratories significantly enhances the efficiency and accuracy of specimen mounting, adhering to the highest standards in ASTM, ISO, and DIN mounting practices.
Sample diameter : | Ø22×15mm; Ø30×15mm Ø45×15mm (Choose one) |
Heating temperature | :35-200℃ |
Heating time : | 0~99 min 99s |
Cooling time : | 0~99 min 99s |
Cooling method : | Water |
Heater : | 220V, 700W |
Machine power : | 950W |
Power supply : | Single phase AC 220V, 50Hz |
Dimension : | 455× 475× 430 (mm) |
Net weight : | 50kg |
Gross weight : | 62kg |
- Automated Operation: Fully automatic control over the mounting process, including heating, pressuring, cooling, and releasing.
- Precise Control: Accurate control of heating temperature, pressure, and cooling rate to ensure consistency.
- Double-Station Design: Some models feature double working stations for enhanced productivity.
- In-Out Water Cooling System: Efficient cooling mechanism to quickly prepare the specimen for the next step.
- User-Friendly Interface: Intuitive control panel for easy parameter setting and monitoring.
- Mold Assemblies: Various sizes of mold assemblies (e.g., 1-2 inches) for different specimen dimensions.
- Cooling System: Integrated water cooling system for rapid cooling of the mounted specimen.
- Thermoplastic and Thermosetting Resins: Different types of resins suitable for various materials and applications.
- Heating Elements: High-quality heating elements for consistent and uniform heating during the mounting process.
- Pressure Plates: Precision-engineered pressure plates for uniform pressure application across the specimen.
Secure and Protective Packaging:
- Each item is enveloped in air bubble film before being placed in wooden cases.
- Our packaging offers excellent shock absorption, impact resistance, and heat sealing, while also being non-toxic, odorless, and resistant to moisture corrosion.
Customer Care and Support:
In case you encounter any issues during the testing process, we guarantee a response within 48 hours and a solution within 3 working days. Our support includes:
- Operation video and English manual assistance.
- Video conferencing for remote support.
- On-site service available upon request, with transportation and travel expenses to be covered by the customer.