Universal Testing Machine – 100KN
YTS-100KN-104
Application Standards
ASTM D-76, ASTM E4, DIN 5122, ISO 7500-1, EN 1002-2, BS1610, JIS B7721/B7733, GB T228
This YTS-100KN-104 model, a Universal Materials Testing Machine with a testing capacity of 100KN, meets the rigorous standards set by ASTM D-76 for UTM, ASTM E4 for UTM, and GB T228 Standard for UTM for both materials and end products. Its high-rigidity frame structure, coupled with precise servo motor transmission components, ensures stable operation throughout testing. Ideal for industries such as plastic, textile, metal, and architecture, it provides a quiet testing environment and delivers highly accurate test results.
Paired with the specialized testing software, compatible with Windows 7/8 PCs, this UTM 100KN system facilitates various tests including tensile, compression, and bending. The user-friendly software, available in multiple languages, offers real-time graphs, metric unit options, and comprehensive analysis of test data, enabling thorough material analysis and post-testing.
Featuring a separate design between the Universal Testing Machine 100KN and its controller, maintenance becomes notably simpler, reducing associated costs and extending the machine’s lifespan. The YTS-100KN-104 system’s speed range of 0.0001-375mm/min expands the testing capabilities, meeting a broader range of standard requirements.
Applications
The YTS-100KN-104 is designed with a focus on standardized testing for materials and components, ensuring that operating these testing machines is straightforward and space-efficient. It complies with multiple international standards such as DIN 5122 for UTM, ISO 7500-1 for UTM 100KN, JIS B7722 for UTM, and JIS B7721 for UTM, guaranteeing precision and reliability in testing. The system is equipped with an extensometer to accurately measure material strain, and a UTM with Servo drive system to ensure smooth and precise control during testing.
The range of standardized tests conducted on components is extensive. For instance, in the electrical industry, tests may involve examining plug and spring contacts. Precision-engineered components undergo evaluations of joining and pressing procedures, while reel cores and pipe sections are subjected to ring stiffness tests.
In the packaging and food sectors, testing encompasses a variety of assessments. This includes stackability tests on plastic containers and cardboard boxes, evaluations of snap-on lids through open-and-close tests, examinations of can lids via pull-off tests, and analyses of tear growth and adhesion on plastic films and hoses. Additionally, carrying handles undergo pull-off tests to ensure their durability and reliability.
Software Functionality
- The data sampling rate can be increased to 1200 Hz for faster measurements.
- Test operation options include manual control or full-computerized control via Jog buttons.
- Compatible with Windows 7/8 operating systems.
- The software supports multiple languages for user convenience.
- Includes TCP/IP interface for seamless communication.
- Provides real-time plotting capabilities and multi-curve display.
- Offers various units of measurement to suit different preferences.
- Features a flexible database management system.
- Users are able to freely name data files.
- Supports multiple sets of I/O signals, enhancing testing flexibility and functionality.
- Graph display options include strain vs. time, strain vs. elongation, and more.
- Provides a range of test actions such as creep, reciprocation, hold (tensile/compression), test pause, and slip tests.
- Capable of conducting various tests including compression, tensile, bending, and peel tests.
- Supports data processing functions such as loading settings, report printing, file saving, and data comparison.
- Specimen setting is modularized for easy setup.
- Allows selective display of data and graphs simultaneously on the testing screen.
- Incorporates software protection features including over-displacement, overload, and over-time protection.
- Test conditions are modularized to minimize human error and oversight during setup.
- Allows key data capture and setting of lower and upper limits for test data specifications.
Model | YTS-100KN-104 |
Max. Capacity | 100 kN |
Units | Force: gf, kgf, N, lbf, ozf, kN, ton(long), tonf(SI), tonf(short) Pressure: Mpa, Kpa, bar, psi, mm-Hg, mm-Aq, |
Force Resolution | 1/100,000 (31 bits) |
Load cell precision | Within the load cell capacity range of 2-100%, the accuracy is within ±1%. Optional load cells with even higher precision are available.
Top of Form Bottom of Form |
Test stroke(w/o grip) | 1100 mm |
Stroke resolution | 0.0001 mm |
Space between columns | 550 mm(680mm,800mm optional) |
Range for Speed | 0.0001~375 mm/min |
Speed precision | High speed mode |
0.2 ~ 375 mm/min | |
Low speed mode | |
0.0001 ~ 2 mm/min | |
PC-Port | RJ45(TCP/IP)(Connect software optional) |
Data sampling rate | 1200Hz (Max.) |
Hardware safety protection | lower limit, upper limit, emergency stop button |
Motor type | Servo motor |
Frame Stiffness | 171 kN/mm |
Feature | Automated load cell and displacement sensor feature recognition
Force, displacement, time, stress, and strain display Dual-channel simultaneous analog input for voltage or current Automatic zeroing of test force Force overload protection Customizable test force calibration Break detection and automatic return |
Power Supply | Signal phase 200~240 VAC, 10 A |
Dimension of Machine | 135x60x220cm |
Weight of Machine | 800 kg |
Displayer and Software:
- Equipped with a 7-inch TFT Color touch screen.
- Supports the English language. Multilingual support is available at an extra cost.
- Data analysis capabilities include reading internal force, maximum force, breaking point force, and more.
- Data Display includes Stress, Force, Displacement, Torque, Time.
- Various machine shutdown conditions can be set (displacement, force, time, elongation).
- Over-travel, overtime, and overload protection stop features.
- Test settings enable customization of test speed, automatic position return, direction, and machine stop at breaking points.
- Stand-alone calibration functionality.
- Supports multiple sets of signal sources.
- Option to restore to the original factory state.
- Unit selection between Imperial and Metric units.
- Capable of storing up to 50 data sets with USB storage capability.
Note:
*Extra wide and/or extra height frames are available.
*Power supply system is completely customizable.
*Tensile space, test width, and speed is completely customizable.
- Grip & Load Cell
For various applications across industries such as plastics, metals, biomedical, composites, elastomers, automotive, aerospace, textiles, and more, each test necessitates specific grips and accessories.
- Tensile grip
- Bending grip
- Compression grip
- Film friction grip
- Peeling/Tearing grip
Extensometer
Available in Long extensometer and short extensometer.
Long Extensometer:
The Long Extensometer is vital for assessing the stretchability of materials like rubber, plastic, PE, fabric, and webbing, especially those with elongation exceeding 20%. Typically, the testing specimen takes the form of a dumbbell, with the gauge length adjustable to suit its dimensions. Throughout the testing procedure, the extensometer adeptly detects any elongation automatically.
Specifications
Specifications | Standard | Extended |
Test Stroke | 700mm | 1100mm |
Extensometer Class | C2 | |
Gauge Length | 15-100mm (Customizable) | |
Operating Force | 0.25N
Top of Form Bottom of Form |
|
Specimen Thickness | 0.10mm (Depending on the chosen jaw face) | |
Arms Reach | 110mm | |
Resolution | 0.0125mm | |
Stroke resolution | 0.0001 mm |
Short Extensometer:
The Short Extensometer serves to evaluate the stiffness of materials like rigid plastic, metal, and those with an elongation below 50%. Sporting a refined displacement sensor and a sleek, compact design, it boasts a resolution of up to 0.5μm. Tailored specifications are available for instances where gauge length or elongation exceeds standard parameters. During tests with a maximum load under 20kN, the extensometer can remain affixed to the specimen until fracture occurs.
Specifications
Specifications | Short Extensometer |
Gauge Length | 25mm/50mm |
Resolution | 0.0005mm |
Distance Clamp Rod’s Head | 78mm |
Maximum Stroke | 25mm
Top of Form Bottom of Form |
Weight | 400g |
Flat Specimen Thickness | 0-22mm |
Round Specimen Diameter | Φ4.5-Φ21mm |
Extensometer Class | C1 |
Features | Using specialized fixtures to enhance clamping |
Secure and Protective Packaging:
- Each item is enveloped in air bubble film before being placed in wooden cases.
- Our packaging offers excellent shock absorption, impact resistance, and heat sealing, while also being non-toxic, odorless, and resistant to moisture corrosion.
Customer Care and Support:
In case you encounter any issues during the testing process, we guarantee a response within 48 hours and a solution within 3 working days. Our support includes:
- Operation video and English manual assistance.
- Video conferencing for remote support.
- On-site service available upon request, with transportation and travel expenses to be covered by the customer.